Axor Online Operating Instruction

Electrical system

Notes on changing bulbs

Bulbs and lights are essential for vehicle safety. You must therefore ensure that all bulbs are functioning at all times.

Bulbs have a limited service life.

Mercedes-Benz recommends, that when a dipped-beam headlamp or main-beam headlamp bulb fails that the corresponding bulb in the other headlamp is replaced at the same time. Mercedes-Benz recommends that you use Mercedes-Benz longlife bulbs for this purpose.

Risk of injury

Observe the following notes concerning the handling of bulbs:

  • Bulbs can become very hot. There is a risk of burns. You must therefore allow them to cool completely before changing them.

  • To avoid injuries, always wear non-slip gloves and safety goggles when replacing bulbs.

  • Do not use a bulb if it has been dropped or if its glass has been scratched. The bulb could explode. You could be injured by the shards of glass from a broken bulb.

  • Keep bulbs out of reach of children.

  • Only operate the bulbs in enclosed light fittings constructed for the purpose and only use bulbs of the same type. Observe the information on the bulbs.

  • Dirt on the glass bulb reduces the operating life of the bulb. Do not hold the glass bulb with your bare hands. If necessary, clean the glass bulb with alcohol or spirit while it is cold and wipe with a lint-free cloth.

  • Protect the bulbs from moisture when in operation.

  • Xenon lamps operate at high voltage, high pressure and high temperature. There is a risk of fatal injury if live parts of the lamp and ballast are touched. If the headlamp is damaged, do not touch the xenon lamp. Do not change xenon bulbs yourself.

    Only have defective xenon bulbs changed at a qualified specialist workshop which has the necessary specialist knowledge and tools for the work required. Mercedes-Benz recommends that you use a Mercedes-Benz Service Centre for this purpose.

    All work relevant to safety or on safety-related systems must be carried out at a qualified specialist workshop.

 

Replacing bulbs

Observe the following:

  

Switch off the lighting before replacing bulbs to prevent a short circuit.

  

Only touch new bulbs with a clean, lint-free cloth - never with wet or oily fingers.

  

Check contacts for corrosion and clean them if necessary.

  

Check that all seals are sitting correctly. Replace damaged seals.

  

If the new bulb still does not light up, visit a qualified specialist workshop, e.g. a Mercedes-Benz Service Centre.

Headlamps with front turn signal lamps

Fastening screw
Faceplate
Turn signal lamp
Headlamps
  

Unscrew fastening screw of faceplate and remove faceplate .

Adjustment screws
Headlamp fastening screws

Do not turn adjustment screws , otherwise the headlamps will have to be readjusted.

Turn signal lamp above the headlamps
  

Unscrew upper fastening screw of the headlamp.

  

Remove turn signal lamp .

  

Disconnect the cable connector from the turn signal lamp.

  

Press down the holder and turn it anti-clockwise.

  

Press the bulb down, turn it anti-clockwise and replace it.

Headlamps
  

Unscrew the headlamp fastening screws .

  

Swing out the headlamp fully.

Dipped-beam headlamp
Side lamp
Main-beam headlamp
Main-beam headlamp
  

Remove the rubber cover.

  

Disconnect the cable connector from main-beam headlamp .

  

Detach the retainer springs and take out the bulb.

  

Fit the new bulb for the main-beam headlamp in such a way that the guide lugs on the bulb holder plate engage in the recesses on the neck of the headlamp.

Side lamp
  

Remove the rubber cover.

  

Remove the cable connector of side lamp with the holder.

  

Replace the bulb.

Dipped-beam headlamp
  

Remove the rubber cover.

  

Release the retaining clamp on the cable connector of dipped-beam headlamp and disconnect the cable connector.

  

Unscrew retaining screws on the retaining plate with the bulb.

  

Remove the retaining plate with the bulb.

  

Replace the bulb.

Front foglamps

Front foglamps in the bumper
Front foglamps
Plastic cap
Retaining lug
  

Unclip plastic cap under the bumper from retaining lug and remove it.

  

Disconnect the cable connector from front foglamp .

  

Detach the retainer springs and change the bulb.

Front foglamps under the bumper
Fastening screws
Adjustment screws
  

Unscrew fastening screws on the front foglamp.

 

Do not turn adjustment screws , otherwise the front foglamps will have to be readjusted.

  

Remove the reflector unit.

  

Disconnect the cable connector from the front foglamp.

  

Detach the retainer springs and change the bulb.

Side-mounted turn signal lamps

Turn signal lamp, round
Lens
Bulb holder
  

Press lens upwards and the fold it out of the bracket.

  

Press bulb holder down, turn anti-clockwise and remove it.

  

Press the bulb down, turn it anti-clockwise and replace it.

Turn signal lamp, square
Lens with housing
Bulb holder
  

Press lens and housing forwards and then swing it down and out of the bracket.

  

Press bulb holder down, turn anti-clockwise and remove it.

  

Press the bulb down, turn it anti-clockwise and replace it.

Depending on the vehicle's equipment, a perimeter lamp may be integrated into the turn signal.

Rear lamp cluster

Fastening screws
Perimeter lamp/side marker lamp
Turn signal lamp
Brake lamp
Tail lamp
Reversing lamp
Rear foglamp
Licence plate lamp

6-chamber rear lamp cluster

  

Unscrew fastening screws and remove the lens.

  

Press the bulb down, turn it anti-clockwise and replace it.

  

To change licence plate light bulb , pull out the reflector unit.

Fastening screws
Turn signal lamp
Brake lamp
Tail lamp
Rear foglamp
Reversing lamp
Licence plate lamp

4-chamber rear lamp cluster

  

Unscrew fastening screws and remove the lens.

  

Press the bulb down, turn it anti-clockwise and replace it.

  

To change licence plate light bulb , pull out the reflector unit.

Perimeter lamp/side marker lamp

Fastening screw
Lens with housing
Bulb
  

Unscrew fastening screw and remove lens with housing .

  

Press bulb down, turn it anti-clockwise and replace it.

Perimeter lamp, top

Fastening screw
Lens with housing
Bulb
  

Unscrew fastening screw and remove lens with housing .

  

Press bulb down, turn it anti-clockwise and replace it.

Entry lamp

Lens with cover frame
Bulb holder
  

Prise off lens and cover frame with a screwdriver.

  

Press bulb holder down, turn anti-clockwise and remove it.

  

Press the bulb down, turn it anti-clockwise and replace it.

Interior light in the low-roof cab

Lens
Reading lamp bulb
Interior light bulb
  

Push in the catch springs with a screwdriver and remove lens .

  

Replace the faulty bulb.

Interior light in the high-roof cab

Interior lamp
Nightlight
Reading lamp
  

Prise off the lens with a screwdriver.

  

Press down interior light /reading lamp bulb , turn it anti-clockwise and replace it.

or
  

Pull off the cover and replace the bulb in nightlight .

Reading lamp, berth

Lens
Bulb
  

Prise lamp lens off the pivot hinge with a screwdriver.

  

Replace bulb .

 

Partially masking headlamps - driving on the left/right

When using the vehicle for international transportation:

In countries where vehicles are driven on the left, a specific area of the headlamp lens must be masked with opaque, self-adhesive tape. This will ensure that you do not dazzle oncoming traffic.

When using the vehicle for international transport or in other countries, observe the relevant national regulations.

Responsibility for the vehicle lighting always rests with the driver.

Risk of accident

There is a risk of dazzling oncoming traffic with the asymmetrical dipped-beam headlamps in countries where vehicles are driven on the opposite side of the road to the country in which the vehicle was registered. In these countries, you should mask the headlamps as specified by Mercedes-Benz to ensure that you do not dazzle oncoming traffic.

The following illustrations show which area of the headlamp lens must be covered on your vehicle.

  

Make masking strips from commercially available opaque adhesive tape, cutting to the size and shape shown in the illustrations.

  

Apply to the corresponding area of the headlamp.

Making the headlamp mask yourself

Headlamp, left
Headlamp, right

Headlamp masking surface for left-hand-drive vehicles when in countries where vehicles drive on the left

Headlamp, left
Headlamp, right

Headlamp masking surface for right-hand-drive vehicles when in countries where vehicles drive on the right

 

Fuses

The fuse box containing the main and auxiliary fuse carriers is located in the footwell on the co-driver's side.

Risk of fire

Do not fit fuses with a higher amperage than specified. This would result in damage to the electrical system or even a fire in the electrical system.

Only use fuses of the specified amperage and do not bridge or repair fuses. Do not replace a fuse until the cause of the malfunction has been traced and rectified.

Fasteners
Upper cover
Lower cover
Main fuse carrier
Auxiliary fuse carrier
  

Release fasteners .

  

First, remove lower cover and then upper cover .

Checking and replacing

Spare fuses
Fuse extractor

Main fuse carrier

The individual electrical circuits are protected by safety fuses or automatic circuit-breakers.

  

If an electrical circuit failure occurs, switch off electrical consumers and visually check the fuse.

  

Replace the defective fuse with a spare fuse.

  

Switch on electrical consumers and check that they function correctly.

Automatic circuit-breaker
Pin
Tripped
Trigger
On

If an automatic circuit-breaker is triggered :

  

Rectify the cause of triggering and press pin back to on position .

To check the automatic circuit-breaker:

  

Pull the automatic circuit-breaker out of the module and press pin to on position .

  

Press trigger .

 

If pin springs to triggered position , the automatic circuit-breaker is functioning properly.

  

Replace the defective automatic circuit-breaker.

  

Switch on consumers and check that they function correctly.

Layout of the fuses on the main fuse carrier

Spare fuses
Fuses F1 - F41
Relays

Main fuse carrier base module (GM)

GM

Consumer

 

F1

Rear foglamps including trailer

10A

F2

Instrument cluster/switch lighting, headlamp cleaning system, distribution (terminal 58)

10A

F3

Telligent® roll control

10A

F4

Pop-up roof, 24V radio, frequent-stop brake (terminal 30)

10A

F5

Working-area lamp, LSVA (Swiss heavy goods vehicle fee), (terminal 30)

10A

F6

Unassigned

 

F7

Distribution (terminal D+)

15A

F8

Exterior mirror heating

10A

F9

24V power sockets

15A

F10

Diagnostic socket, instrument, tachograph (terminal 30)

10A

F11

Trailer socket (terminal 30)

20A

F12

Trailer power socket for ABS (terminal 30)

20A

F13

Interior lighting, Toll Collect (terminal 30)

10A

F14

Headlamp cleaning system

10A

F15

Alternator, transmission, LSVA (Swiss heavy goods vehicle fee), (terminal 15)

10A

F16

Power take-offs

10A

F17

Blower, air-conditioning

20A

F18

Radio, telephone, auxiliary heating system, fax, instrument (terminal 15R)

10A

F19

Cigarette lighter

10A

F20

Co-driver's power window

15A

F21

Driver's door control panel

15A

F22

Cleaning system, turn signals (terminal 30)

10A

F23

Right dipped-beam headlamp

10A

F24

Left dipped-beam headlamp

10A

F25

Right main-beam headlamp

10A

F26

Left main-beam headlamp, main-beam indicator lamp

10A

F27

Tail lamp, parking lamp, left-hand side marker lamp, trailer socket, Toll Collect (terminal 58)

10A

F28

Tail lamp, parking lamp, right side marker lamps, trailer socket

10A

F29

Transmission control

10A

F30

Engine control (terminal 15), GGVSE: EMERGENCY OFF

10A

F31

Exterior mirror adjustment, SCR frame module (terminal 15)

10A

F32

ESP, auxiliary heating water-heater unit, all-wheel drive, (terminal 15)

10A

F33

Cleaning system, turn signals, trailer socket, (terminal 15)

10A

F34

Brake lamp, trailer socket, reversing lamp

10A

F35

Trailer socket, ABS, condensation sensor

10A

F36

Unassigned

 

F37

Windscreen washer system

10A

F38

Tachograph, instrument, airbag (terminal 15)

10A

F39

Horn, air horn, Toll Collect, diagnostic socket, FleetBoard®, distribution (terminal 15)

10A

F40

Differential locks

10A

F41

Seat heating

10A

Layout of the fuses on the auxiliary fuse carrier

Fuses F1-F14 (A1)
Fuses F1-F14 (A2)
Relays (A31/A32)

Modules A1, A2, A31/A32 on the auxiliary fuse carrier

A vehicle-specific sticker with the fuse assignments is located on the inside of the cover of the fuse box.

A1

Consumer

 

F1

Toll Collect, auxiliary heating system clock, FleetBoard® (terminal 30)

10A

F2

Auxiliary heating

20A

F3

Central locking/enhanced central locking system

15A

F4

Enhanced central locking system

15A

F5

Electropneumatic brake, torch socket (terminal 15)

10A

F6

12V socket

15A

F7

Voltage transformer: 24V/12V, 8A

10A

Voltage transformer: 24V/12V, 15A

15A

F8

Central locking/enhanced central locking system, remote control, retarder

10A

F9

Compressed-air drier

10A

F10

Non-MB body electrical system

15A

F11

SCR frame module (terminal 30)

15A

F12

Loading tailgate

10A

F13

Electropneumatic gearshift

15A

Transmission control

10A

F14

Working-area lamp

10A

A2

Consumer

 

F1

Windscreen heating

20A

F2

Daytime driving lights

10A

F3

Windscreen heating, Telligent® Lane Assistant

10A

F4

Refrigerator

10A

F5

Electrohydraulic auxiliary steering (terminal 30)

10A

Oil cooler transfer case

15A

F6

Electrohydraulic auxiliary steering (terminal 15), oil cooler transfer case (terminal 30)

10A

F7

Electropneumatic gearshift

15A

F8

Rotating beacon lamp

10A

F9

Electropneumatic brake (terminal 30)

15A

F10

Mobile phone (terminal 30)

10A

F11

Steer angle sensor

10A

F12

Telligent® distance control, mobile phone (terminal 15)

10A

F13

Windscreen heating

20A

F14

Electropneumatic brake (terminal 30)

15A