Econic Online Operating Instruction

Brake systems

Introduction to the brake system

This section contains important information on the subject of brakes and is structured as follows:

  • Anti-lock protection function check more

  • Checking the air-brake system for leaks more

  • Anti-lock braking system (ABS) more

  • Parking brake more

  • Frequent-stop brake more

  • Continuous brake more

    • Engine brake

    • Retarder

 

Anti-lock protection function check

  

Turn the vehicle key to the drive position in the ignition lock.

 

The display lights up for approximately 2 seconds. At the same time, the warning buzzer sounds.

The display then either shows the message "ABS on tractor vehicle" more or "ABS on tractor vehicle and ABS on trailer/semitrailer" more.

Risk of accident

The anti-lock protection function is not guaranteed unless:

  • the indicator for the Telligent® brake system appears in the display or

  • the indicator goes out after 3 seconds or

  • the indicator goes out when the vehicle pulls away

The vehicle cannot be steered if the wheels lock while braking. The vehicle could skid due to the wheels being locked while braking. The vehicle can only be decelerated by normal braking.

Drive with particular care.

Have the brake system checked and repaired as soon as possible at a qualified specialist workshop which has the necessary specialist knowledge and tools to carry out the work required.

Mercedes-Benz recommends that you use a Mercedes-Benz Service Centre for this purpose. All work relevant to safety or on safety-related systems must be carried out at a qualified specialist workshop.

 

Checking the compressed-air brake system for leaks

Risk of accident

A leaking compressed-air brake system jeopardises the operating and road safety of the vehicle. It is not possible to brake the vehicle if the reservoir pressure in the compressed-air brake system is too low. You could cause an accident, thereby endangering yourself and others.

Do not pull away until the reservoir pressures have been reached and the STOP lamp has gone out.

Do not pull away or, if the vehicle is already in motion, stop as soon as possible, paying attention to road and traffic conditions, if:

  • on the display (brake system reservoir pressure) appears with the red status indicator

  • the STOP lamp does not go out

Have the brake system checked and repaired at a qualified specialist workshop which has the necessary specialist knowledge and tools to carry out the work required.

Mercedes-Benz recommends that you use a Mercedes-Benz Service Centre for this purpose. All work relevant to safety or on safety-related systems must be carried out at a qualified specialist workshop.

To check for leaks, use the Supply pressure indicator in the Monitoring info menu more.

Checking with the parking brake applied

To check the compressed-air brake system for leaks when the vehicle is stationary:

  

Apply the parking brake.

  

In order to make sure that there are no leaks in the compressed-air system of the trailer, disconnect the compressed-air lines from the trailer more.

  

Turn the vehicle key to the drive position in the ignition lock.

  

Run the engine until the display shows a supply pressure of 10 bar.

 

The brake circuit with the lower supply pressure is automatically displayed.

  

Turn the vehicle key back fully in the ignition lock.

 

The engine is switched off.

  

Wait about five seconds and then turn the key to the drive position in the ignition lock.

The compressed-air system can be regarded as being free from leaks if there is no visible drop in the Supply pressure display in the on-board computer for the brake circuits after 3 minutes.

Checking with the parking brake released or partially applied

Check the reservoirs, valves and brake cylinders on the tractor vehicle for leaks with the vehicle stationary and the parking brake released.

  

Use chocks to safeguard the vehicle against rolling away more.

  

At the same time, in order to make sure that there are no leaks in the compressed-air system of the trailer: disconnect the compressed-air lines from the trailer more.

  

Release the parking brake.

  

Run the engine until the display shows a supply pressure of 10 bar.

  

Turn the vehicle key back as far as possible.

 

The engine is switched off.

  

Wait about five seconds and then turn the key to the drive position in the ignition.

  

Depress the brake pedal enough for a partial brake application (half pedal travel). Keep the pedal position unchanged.

The compressed-air system can be regarded as being free from leaks if there is no visible drop in the Supply pressure display in the on-board computer for the brake circuits after 3 minutes.

 

Anti-lock braking system (ABS)

ABS controls the brake pressure so that the wheels will not lock when braking. This means that the vehicle can still be steered while braking.

ABS is operational from walking pace, regardless of road surface conditions. If the road is slippery, ABS is active even when you only brake gently.

Braking with anti-lock protection

You will feel the brake pedal pulsate if ABS intervenes during braking.

When ABS is intervening:

  

Continue to depress the brake pedal with force until the braking situation is over.

During full brake application:

  

Depress the brake pedal with full force.

Risk of accident

There is a risk of accident if a trailer is overbraked. The wheels on the trailer could lock, the vehicle could become unstable and you could lose control of the vehicle as a result.

When braking, the trailer could be overbraked if:

  • a trailer without ABS is attached

  • ABS fails

  • the display shows only the  ABS fault trailer message.

Observe the reaction of the trailer in the exterior mirror when applying brakes fully.

Avoid applying the brakes fully, unless it is an emergency, to prevent the wheels of the trailer from locking. The vehicle remains stable when the wheels on the trailer are not locked.

The anti-lock system does not relieve you of the responsibility of driving in a manner appropriate to traffic and road conditions. Directional stability and steerability of the vehicle or tractor/trailer combination when braking is improved by the anti-lock protection. The anti-lock protection is however not capable of protecting against the consequences of not maintaining a safe distance from the vehicle in front or excessive speed when cornering, for instance.

If the display shows the ABS trailer more or ABS tractor vehicle and ABS trailer more message, the anti-lock protection is unavailable. In addition, the indicator lamps for the trailer or and for the tractor vehicle and trailer light up.

When ABS is intervening, the continuous brake is automatically switched off. The indicator lamp in the switch does not go out.

If the tractor vehicle is driven without a trailer or with a trailer without ABS:

  

insert the connector cable into the blank socket.

If the tractor vehicle is driven with a trailer with ABS or an electronic brake system:

  

remove the connector cable from the blank socket and insert it into the trailer's connector.

 

Parking brake

The parking brake is designed to prevent a parked vehicle from rolling away. It actuates the spring-loaded cylinders.

Risk of accident

Make sure that the parking brake lever is engaged in the fully-applied position. The lever otherwise automatically returns to the released position. The vehicle will then not be braked and could roll away.

The braking force of the spring-loaded parking brake cylinder may not be sufficient on uphill or downhill gradients to prevent the vehicle from rolling away when laden.

  • In the test position, check whether the braking force of the spring-loaded parking brake cylinder is sufficient to hold the laden vehicle.

  • Secure the vehicle and trailer with chocks to prevent them from rolling away.

Released position
Fully applied position (lever engaged)
  

To apply the parking brake: move the parking brake lever from released position to fully applied position and let it engage.

 

The indicator lamp in the instrument cluster goes out.

Apply the parking brake of the trailer/semitrailer: see the manufacturer's operating instructions.

  

To set to the test position: move the parking brake lever from released position to fully applied position and let it engage.

  

Pull the parking brake lever up and move beyond fully applied position into the test position. During the test, hold the parking brake lever in the test position.

 

The tractor/trailer combination will then only be held by the force exerted by the spring-loaded parking brake of the tractor vehicle, as the trailer brakes are not applied. The vehicle must not move.

  

If the braking force is not sufficient to hold the vehicle combination: secure the tractor vehicle and the trailer additionally with chocks.

  

Move the parking brake lever from test position back to the fully-applied position and allow it to engage.

 

The indicator lamp in the instrument cluster goes out.

  

To release the parking brake: pull the parking brake lever upwards from fully applied position and swing it up into released position as far as it will go.

 

The indicator lamp in the instrument cluster goes out.

You can only release the parking brake fully if the supply pressure in both brake circuits is at least 8 bar. The STOP lamp must not be lit.

If the indicator lamp in the instrument cluster is still lit, then the supply pressure in the spring-loaded brake circuit is too low (below 5.5 bar). To tow the vehicle, you can also release the spring actuator on the parking brake manually more.

 

Frequent-stop brake

The frequent-stop brake requires less compressed air than the parking brake. If the driving situation requires you to stop frequently, use the frequent-stop brake wherever possible.

Frequent-stop brake switch

Risk of accident

The parking brake must be applied after parking the vehicle. The vehicle could otherwise roll away unintentionally. Chock the vehicle wheels as an additional measure if necessary (e.g. on uphill or downhill gradients).

Activating the frequent-stop brake

  

Press the upper section of the frequent-stop brake switch.

 

The indicator lamp in the instrument cluster goes out.

The frequent-stop brake is primed but not active.

  

Depress the brake pedal until the vehicle is stationary.

 

The frequent-stop brake is engaged.

If the vehicle key is turned back to the stop in the ignition lock while the service brake is released and with the frequent-stop brake engaged, the warning buzzer sounds. The indicator lamp on the instrument panel will also flash.

  

Apply the parking brake.

Deactivating the frequent-stop brake

  

Press the lower section of the frequent-stop brake switch.

 

The indicator lamp in the instrument cluster goes out.

When the vehicle pulls away, the frequent-stop brake is automatically released.

 

Continuous brake

The engine brake and retarder are used as a continuous brake.

Vehicles with a natural gas engine do not have an engine brake. The retarder is used instead.

When driving on long downhill gradients, shift to a lower gear in good time or activate the continuous brake to use the braking effect of the engine.

Risk of accident

Do not engage the continuous brake (engine brake/retarder) on slippery road surfaces. The wheels could lock and the vehicle might skid.

Brake the vehicle using the continuous brake as much as possible when the vehicle is in motion.

The continuous brake can be activated using the multi-function lever.

The engine brake is automatically activated if you depress the brake pedal (except for vehicles with a natural gas engine).

Activating and deactivating the continuous brake

Continuous brake deactivated
-Brake levels

(Vehicles with a natural gas engine: when the lever is set to the transmission only shifts back automatically.)

Vehicles without a retarder only have two brake levels (lever positions and ).

In lever position the braking effect is lowest, in lever position it is greatest.

  

To switch on: pull the multi-function lever to set to the desired brake level.

 

The indicator lamp in the instrument cluster lights up.

  

To switch off: pull the multi-function lever into position .

 

The indicator lamp in the instrument cluster lights up.

If the continuous brake is activated and the indicator lamp lights up or if the continuous brake is deactivated and the indicator lamp does not go out:

have the continuous brake checked and repaired as soon as possible at a qualified specialist workshop which has the necessary specialist knowledge and tools to carry out the work required.

Mercedes-Benz recommends that you use a Mercedes-Benz Service Centre for this purpose. All work relevant to safety or on safety-related systems must be carried out at a qualified specialist workshop.

When ABS is intervening, the continuous brake is automatically switched off. The indicator lamp in the switch does not go out.

Engine brake

The engine braking effect is dependent on the engine speed. A high engine speed means a high engine braking effect.

Note the effective engine braking range (yellow section) marked on the rev counter.

Retarder

Risk of accident

If appears in the display with a red status indicator, the retarder cannot be switched off during ABS braking regulation or by depressing the accelerator pedal.

Drive with particular care. The vehicle could brake uncontrollably. The wheels could lock, especially when driving on a slippery road surface, and the vehicle could skid.

Have the retarder checked and repaired as soon as possible at a qualified specialist workshop which has the necessary specialist knowledge and tools to carry out the work required.

Mercedes-Benz recommends that you use a Mercedes-Benz Service Centre for this purpose. All work relevant to safety or on safety-related systems must be carried out at a qualified specialist workshop.

The retarder’s braking effect is reduced automatically, depending on the coolant temperature. If this occurs, the display shows the  symbol.

  

On long downhill gradients in particular, change down in good time to make use of the engine braking effect.

Do not activate the retarder if the warning lamp in the instrument panel is lit with the lever in position .

Have the retarder checked and repaired as soon as possible at a qualified specialist workshop which has the necessary specialist knowledge and tools to carry out the work required.

Mercedes-Benz recommends that you use a Mercedes-Benz Service Centre for this purpose. All work relevant to safety or on safety-related systems must be carried out at a qualified specialist workshop.

Notes on cleaning and taking care of the retarder more.